Working Mechanism Of Wood Charcoal Making Machine

Industrial production of charcoal has advanced with the aid of the wood charcoal making machine. Biomass charcoal is a source of fuel used in a variety of areas due to its high-efficiency levels. In industries, it can get used as an additive while in the agricultural sector, improving the quality of the soil. In many households, people use if for barbeques or even heating during cold seasons. The primary charcoal manufacturing plant has adopted carbonization technology, which aims at converting waste materials into these high-end products. Some of them include sludge, sawdust, and rice husks, among others. Not only does it produce charcoal but also wood vinegar and tar. Production takes place in different stages as follows.

Sawdust Charcoal Making Machine to Russia
Sawdust Charcoal Making Machine to Russia

The first requirement of the carbonization process is the reduction of moisture in these materials to a level below 20%. Therefore, they go in the pretreatment device to remove impurities and then under heat to achieve the desired level. Once ready, transportation to the carbonizing furnace through conveyor belts follows. In this region, the temperatures are incredibly high; hence you have to exercise caution. It ranges from 650 to 780 degrees celsius. The source of heat comes from commonly available fuel types like wood, natural gas, and coal. The products will heat for almost 30 minutes until the temperature reaches a specified mark. Once this goal gets achieved, there is the production of combustible gas and the main product, charcoal. More details of the biomass pyrolysis process: https://ecobeston.com/biomass-pyrolysis-plant/.

Charcoal Machine in Turkey
Charcoal Machine in Turkey

At this level, the charcoal is scalding and cannot get harvested. Also, discharging it without caution can expose it to oxygen, and the results would be hazardous. The machine has a cooling system where the charcoal gets transported for lowering the temperatures to a favorable level. At this stage, it is safe for collection and storage. The process does not end here since there was some gas produced that has to undergo further processing. It goes through a purification process with the aid of a dedusting spray device. During the heating of the raw materials, there is the production of harmful fumes with elements like sulfur. Upon purification, it then goes through the condenser, where it becomes liquid to produce tar and wood vinegar at different intervals.

The sulfur eliminated previously from the combustible gas further through a recycling process then channeled to the dryer and furnace as a source of heat. This feature is called the one fire two steps principle. The entire production process happens under high temperatures; thus, the machines are fitted with a tight seal to prevent accidents. Furthermore, it works in an environmentally sustainable manner as seen in the various recycling processes.

The wood charcoal making machine is a good investment that can bring in revenue from different sectors of the economy. All the end products are useful in their unique ways, and there is a ready market available. Production is economical as the raw materials are locally available from farmers. Also, there is no need for labour input since the process is automated. Different models are available depending on the manufacturers, but all of them work under a similar principle.